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No, that's not my A-10 Warthog model airplane above. But that
represents the goal. Ever since I first saw an A-10 at the 1987 Reading Air Show in Reading, PA, I knew
that airframe and straight wing would make a great radio controlled model airplane. It took 16 years, but
I'm finally building one. Of course, everyone else seems to be flying real micro-turbojet engines now, but
I'll be powering mine with twin ducted fans. The entire plane, engines and all, will be built for roughly
the cost of one micro-turbine engine alone. However, there is at least one large-scale A-10 out there
flying with TWIN turbines--a little rich for my blood. |
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Entry No. 1 - July 25, 2003 |
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Since this is not a kit, I decided to have the shaped parts, i.e. ribs, formers, etc., laser cut. I was surprised at how reasonably priced these services are. My parts were cut by Tank's Hangar Aircraft Modeling. This involves sending in the plans which then have to be scanned. The scans are modified into a file, or files, used by the laser machine itself to cut the parts. Other parts, like spars, wing sheeting, and leading and trailing edges have to be purchased separately. As of this date, I have the laser cut parts and am in the process of making the list of what wood I need for the rest of the parts. |
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Entry No. 2 - September 4, 2003 |
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Entry No. 3 - May 22, 2004 |
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Woo hoo! It is a red-letter-day at the Marsh household. At long last I was able to purchase the balance of the wood needed to get this project going again. Even so, it will be a slow-moving project. What you see here is known as "a big pile of lumber." If this were a kit, most builders would feel they paid too much! The parts should be cut to length and properly shaped. However, what I'm building might be called a "short kit" in which some of the parts are precut, like ribs and formers, but everything else has to be hand cut and hand shaped. Against some advice, I went with one of the less expensive suppliers of balsa. However, it all looks pretty good to me. A few sticks were warped, but not so bad that they can't be used. The sheeting and plywood look fine. |
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A few days after receiving the wood, I made the first cut! Almost immediately, while staring at this long square piece and realizing that I had to somehow carve, cut, sand or otherwise force this thing to look like the drawing, I wondered "Dear Lord, what have I gotten myself into?" Then I figured I might as well dive in head first and started outlining the final shape on the blank piece. Somewhat nervously, but cautiously, I started carving, careful not to go beyond those lines. The next thing I knew, after some final sanding, I had a part the was ready for use. My Dad used to tell me that in his day kits arrived as big blocks of wood. You had to carve and cut everything. I guess this is a little like that. |
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Both rudders have been built up and sanded to shape. They're ready to be glassed. The fins are well under way, but could only be built so far as they will be integrated with the spars of the horizontal stabilizer, which has been started as well. For more photos and details on the construction of these components, click on the thumbnail images. |
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The elevator halves are complete and ready to be glassed. The fins have been attached to the horizontal stabilizer, and the control linkage for the fins has been installed. Click on the thumbnail image to go to the A-10 Gallery for more photos. |
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Entry No. 7 - March 12, 2005 |
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This week was a little discouraging. First, I managed to shatter two fuselage formers. Then, when I started on the center wing section, I discovered that none of the ribs matched. The plans were drawn wrong and, as such, the parts were laser-cut wrong. The spar slots in the ribs didn't line up, and some ribs were taller or shorter top-to-bottom than others. As it turns out, the fuselage formers repaired nicely and I was able to recut the spar slots in the ribs without too much trouble. Click on the thumbnail to go to the A-10 Gallery for more photos along with some construction details. |
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The fuselage is starting to look a little like an A-10. There's still a lot to do on the fuselage, though. The wing center section is well along, and the right outer wing panel has been started. Click on either thumbnail to go to the A-10 Gallery for more photos and details. |
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This past week and a half or so can best be described as flitting around from one item to another. The left outboard wing panel was constructed to the same level of completion as the right panel. Spars and balsa webbing were added to these panels as well as to the center wing panel. The ailerons have been built-up and sheeted and are ready to be glassed. Both engine outer nacelle panels, or hatches, have been built-up and sheeted with 1/64" ply and are also ready to be glassed. One wingtip has been started, both of which are being carved from solid blocks of balsa. Click on the thumbnail image to go to the A-10 Gallery for more photos and details. |
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There's not a whole lot to show for the last week. I finished glassing most of the control surfaces, but they don't look any different, so there's no real point posting photos. I did decide to make the engine nacelle inlet nozzles rather than buy them, though. Click on the thumbnail image to go to the A-10 Gallery for more photos and details. |
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There has been progress, just not very visible progress. The elevators have been attached to the stabilizer, and I finally got around to finishing the AGM-65 Maverick missiles. I think they came out OK. Click on the thumbnail images to go to the A-10 Gallery for more photos and details. |
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Finally, some progress to report. The empennage has been attached to the fuselage along with the remaining bottom fuselage panel. Click on the thumbnail image to go to the A-10 Gallery for more photos and details. |
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The control linkages for the rudders and split elevator have been added. I built the inboard flaps and glued the wing panels together. Click on the thumbnail image to go to the A-10 Gallery for more photos and details. |
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Things are moving at a snail's pace right now, but I am making some progress. Both sets of flaps have been built and fiberglassed and the control linkages and servo have been installed. I have begun installing the servos and linkages for the ailerons. |
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There has been very little progress over the last few months. I did sheet the nacelles, though (the nacelle hatches were done a while ago) and finished installing the aileron servos and linkages. Click on the thumbnail image to go to the A-10 Gallery for more photos and details. |
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Things have pretty much ground to a halt on my A-10. I can't do too much more until I get the landing gear. After that, I can sheet the wings and do the planking on the top of the fuselage. Meanwhile, I made a fiberglass frame for the canopy. |
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At last, I got the landing gear. Now things can move along again. Prior to the arrival and installation of the landing gear, I started making the wing skins. Now that the gear is installed, I can start sheeting the wing. Click on either thumbnail image to go to the A-10 Gallery for more photos and details. |
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The wing has been fully sheeted and the drooped wing tips have been carved and sanded to their final shape. Click on the thumbnail image to go to the A-10 Gallery for more photos and details. |
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I've been working on odds and ends since the last update. First, I finished the installation of the nose wheel landing gear. More details are behind the image links in the A-10 Gallery, but I made a short video of the push-push steering system I used. Click HERE to see that. I also worked on the cockpit kit and installed it into the fuselage. Finally, I started planking the upper fuselage. Click on any of the thumbnail images to go to the A-10 Gallery for more photos and details. The latest photos are always at the bottom of the gallery page. |
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The upper fuselage planking is complete. I also started work on the weapons pylons. Click on either of the thumbnail images to go to the A-10 Gallery for more photos and details. |
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This is a special entry. I'm afraid that Hunter Dan's head just wasn't in the fight. Remember him from before? He was the only pilot candidate that met the height requirement. Anyway, construction on the plane had to be put on hold until we could get his head on straight, literally. This sequence is not for the feint of heart. Click through at your own risk! |
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Once I got going, I decided to make all eleven pylons. I was going to skip the ones under the fuselage. I made the section under the wing that brings it flush with the fuselage. This will get permanently glued on later. Then, I started glassing the wing. Click on either thumbnail to go to the A-10 Gallery for more photos and details. |
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Wow. Another month has gone by. Where does the time go? I completed fiberglassing the wing, top and bottom. The access hatches for the aileron servos and landing gear have been cut out. Meanwhile, I've ordered the wheel well nacelles, engine nacelle exit nozzles and custom short tuned pipes for the K&B 7.5 ducted fan engines. Once the fiberglass parts arrive, I can start the finish work on the fuselage. |
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The fiberglass wheel nacelles arrived. I had to cut out the clearance holes. The pre-tuned pipes for the engines also arrived. The engine nacelle exit nozzles arrived as well, which will allow me to get back to working on the fuselage. That's for another update, though. Click on either thumbnail to go to the gallery for more photos and details. |
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I put together some pages with some interesting info and to help anyone who is thinking about building the George Miller A-10. Click on the thumbnail to access those pages. Hope they prove useful. |
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I had hoped to be a little further along on the engine nacelles before posting an update, but I can see it's going to be a while before I finish them, so I'll post progress. Basically, the inlet and outlet nozzles have been attached, the nacelle pylons have been covered with thin plywood, and I have started on the fillets. The holdup is waiting for the fillets to thoroughly dry before I can sand them to shape. Click on the thumbnail image to go the A-10 gallery for more photos and details. |
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I completed the fillits on the engine nacelle pylons and started work on the fuselage fillits above the rear area of the wing. Before doing that, though, I had to fix the gaps between the wing saddle and upper surface of the wing itself. Click on either thumbnail image to go to the A-10 Gallery for more photos and details. |
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The fillets above the wings are just about complete. The rough spots need to be filled in and sanded smooth. The Turbax 46 ducted fan units arrived as did the Perry fuel pumps. I had a bit of a setback when I learned that you can no longer buy fans for the older K&B .45's, which I have. I have gone back to my original plan of using new OS .46 VX-DF engines. It will be a while before I get those, though. Click either thumbnail image to go to the A-10 Gallery for more photos and details. |
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Every square inch of the fuselage has been covered with fiberglass cloth and I built the gattling gun. Click on the thumbnail image to go to the A-10 Gallery for more photos and details. |
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I've been working mostly on details now. I made a HUD for the cockpit, installed the ejection seat and pilot and mounted the canopy. In addition, I made the Pave Penny laser seeker pod and airflow smoothing strakes. Finally, I mounted the weapons pylons. Click on the thumbnail image to go to the A-10 Gallery for more photos and details. |
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I made the tray to hold the retractable landing gear servo and valve and installed it in the fuselage. I have also been testing some ideas for the nose wheel gear doors. Click HERE for a short video of the test. I also sheeted the inside of the engine nacelles aft of the fans. Click on the thumbnail image to go to the A-10 Gallery for more photos and details. |
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I did a complete mock-up just for fun and to check the weight--about 17-18 pounds less two motors, radio gear, counterweight and paint. Just about right. I also worked on a few more details. I made the air conditioning inlet/outlet vent on top of the rear fuselage and the APU exhaust vents on the sides of the fuselage. Click on the thumbnail image to go to the A-10 Gallery for more photos and details. |
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I have started to paint the A-10. The control surfaces have been given two coats of primer while I have only just started on the wing with one side getting its first coat of primer. Click on the thumbnail image to go to the A-10 Gallery for more photos and details. |
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Spray it on and sand it off--that's pretty much the mode I'm in right now. The wing and control surfaces have been given two coats of primer, but much of the weave in the fiberglass was still evident, so I'm sanding down to the cloth and will apply a third coat of primer. Watching this stage of the build is, I'm sure, about as exciting as watching, well, paint dry. I'm making progress, but there's not much to show for it as yet. Click on the thumbnail image to go to the A-10 Gallery for more photos and details. |
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Still sanding, and sanding, and sanding. Actually, I finished sanding down the wing and I'm preparing the fuselage for it's first coat of primer. I masked out the area inside the canopy frame and finished a few other odds and ends on the fuselage. Click on the thumbnail image to go to the A-10 Gallery for more photos and details. |
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The fuselage has now had two coats of primer, both of which were sanded down between coats, and panel lines have been added with chart tape. The fuselage is now ready for its final coat of primer. The wing has been given it's final coat of primer, but I have to go back and spray over the chart tape that I added for panel lines on the wing. I almost skipped the panel lines, but if the final result looks as good as the preparation, I'll be glad I decided to add them. Click on the thumbnail image to go to the A-10 Gallery for more photos and details. |
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Well, it's just about finished. The only thing left to do is mount the engines to the fans and run the fuel lines and throttle linkages. I was hoping to have the engines by now, but it will be a few months before I get them. If weather permits, I might even do the maiden flight this winter. More likely, though, it will be in the early spring. Click on the thumbnail image to go to the A-10 Gallery for more photos and details. |
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While waiting patiently for the engines, I started to set up the fuel tank and run the fuel lines. Click on the thumbnail image to go to the A-10 Gallery for more photos and details. |
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I have finally posted some of the documents I either created or found during the course of this project. Included are a spreadsheet detailing wood requirements and documentation on Sidewinder and Maverick missiles. Click on the thumbnail image to go directly to the page of documents. |
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I finally got the engines and associated hardware. I'll be working on the installation over winter and hope for an early spring maiden flight. |
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I recently had the pleasure of hearing from George Miller himself, the designer of the model A-10 I'm building. Click on the thumbnail image to
go directly to the "George Miller" page to learn more about this interesting and accomplished individual.
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